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Badger 4600


Driverless Operations. Perfect Finish. With Corner-Rounding. A 5th Generation automatic digital edgebander with corner-rounding designed for profitability, speed, and ease of use for the woodworker. Apply edge banding material flawlessly with a touch of a few buttons. Its compact technology gives it the smallest footprint for an edgebander with its features, plus it’s return-conveyor ready for returning large processed materials back to the operator.

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Badger 4600




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Beautiful Finish
Error-free machining ensures that seamless glue line and consistent, beautiful edge banding.
Driverless Operations
Its easy-to-operate graphical interface on touch screen eliminates all critical thinking. Its automatic pressurized lubrication and easy dust extraction also gives the Badger a longer life.
Create smooth rounded edges for panels with thicker edge banding materials.
5th Generation Features:
  • Front & end trimming
  • Top & bottom cutting
  • Corner-rounding
  • Top & bottom rough & fine scraping
  • Liquid cleaning & buffing
  • Works with 0.4mm – 3mm material
  • PLC touchscreen interface
  • Built-in heater for preheating for optimum glue penetration
  • 2-liter pellet glue pot – customizable heat system to match glue manufacturer settings
  • Independent motor controls on each of the rollers, cutters, scrapers and buffing wheels for easy & custom maneuvering
Footprint 6001.5mm L x 1782.5mm W x 1584mm H
Weight: 4200 lbs. (for Badger 4600) & 5500 lbs. (For Badger 4800)
Controller Digital touch screen controls Feed System Track feed 40 Ft/Min. with digital feed rate override
Tape Thickness 0.4mm to 3mm Top/Bottom Fine Trim Dual H.F. motors with 6-wing insert cutters
Front/End Trim Dual independent H.F. Cutters Pressure Rollers 3 independent material pressure rollers with on board adjustments
Scraper Top and bottom edge scrapping Buffing Dual buffing motors with 6” buffing wheels
Heating Pellet glue up to 200°C or 400°F degrees. 2 Liter glue tank capacity Panel Size 3/8” min. to 1 15/16” Max Thickness.
Min. Width: 3 1/2”
Min. Length 4.75”
Mechanical/Electrical Requirements
Power 208-240 volts, 3 phase. 30amps.
208-240 volts, single phase. 35amps.
Air 8 bar, 9cfm, 120 psi
Dust Collection 5.5kw + 3500 cfm
Production Upgrade
Production Upgrade Pre-Mill Station
Sometimes, when cutting pieces for edgebanding, the thickness of the edgebanding tape is not calculated and this creates gaps during installation. The Pre-mill station tapers off a layer of the material that is equal to the thickness of the edge banding tape. As a result, your final edge banded material will have the same size as the original material you fed into the machine. The pre-mill also cleans up rough edges if you cut your parts with a table saw. Adding a pre-mill station upgrades your model into a Badger 4800 [see in 3D here].
Anytime Upgrade
Anytime Upgrade Return Conveyor
The Badger is designed to easily connect to a return conveyor, which brings back edge banded material as long as 100” (8 feet), back to the operator for non-stop edgebanding.
Support & Warranty
Machine Warranty 18 months Support 2-year machine support
Free CNC University training
On-site support options available
Online Knowledge Center access

Not a lot. Most of the technical adjustments needed will already be pre-set during installation. After your air, power & dust extraction are hooked up, there is little to do but to make sure you have enough consumables (glue, cleaning liquid, lubrication, edge banding tape), and to measure the size of your materials and set them on the machine. Anyone can be trained to use the Badger in just a few hours.

Since there are countless types of main and edge banding materials, the perfect settings to get the results you want, based on your unique materials, can only be finalized after a few ‘trial & error’ runs. Thankfully, the Badger has independent motor controls for each step of the edge banding process, so it is highly customizable. All you need to do is turn the control knobs on each station to adjust settings.

Here are the main difference by features:

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4021 West Chandler Ave, Santa Ana, CA 92704

We also offer in-house and 3rd party financing to cover 50-100% of your purchases.
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